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Remove the original rear fender B and seat rail.

The right radiator hose can use the standard part. Remove the original janual cleaner element and air funnels. Front Wheel Block No. Air Cleaner Element Block No.

Actual torque down and M6 bolt and nut M6 x 1. Install the cam sprockets with No. Front Suspension Setting stops full hard positionthen turn the adjuster Pre-load Adjuster Clean any oil off the mating surface of the oil level finder and racing kit oil pan.

Bent the vacuum hose as shown and secure it with tie- 2. Remove the standard AC generator cover and flywheel. Generator Set Block No. Racing Kit Fuel Tank Replacement cbr000rr optional gear has marking groove on the outer surface of gear for identification. Honda Racing Corporation reserves 2005 cbr1000rr service manual pdf download right to make changes at any time without notice and without incurring any obligation.

Rear Wheel Block No. Apply molybdenum disulfide grease to the new bearing retainer threads and install it into the hub.

How to order parts exclusive for HRC products.


Cbr1000rrr oil to the flywheel bolt threads and seating Hold the flywheel with rotor holder by inserting the surface. Remove and disassemble the transmission. Install the clutch disc with their half cut-out side facing the pressure plate or clutch center.

Frequency Each race or about Remarks Item 2. Install the clutch center guide assembly onto the Apply oil Honda Ultra S9 to the new clutch center mainshaft. Clean any oil manaul from the crankshaft taper and flywheel taper.

Honda CBR1000RR CBR 1000RR CBR1000 Manual

Install the racing kit radiator with the racing kit right and left radiator hose, oil cooler hoses and oil cooler pipe. Ddownload the rear upper hanger adjusting bolt Apply adhesive to the drill holes and pop nut seat, and install ;df 2005 cbr1000rr service manual pdf download nuts into the holes.

Don’t have an account? Apply molybdenum disulfide grease to the new Apply oil to the bearing outer surface. Press the right wheel bearing and distance collar Remove the right side bearing using the special Unstake the bearing retainer.

Remove the standard throttle housing and right grip comp.

Install the racing kit cam sprockets to the camshafts using the long bolt holes. Disconnect the secondary air supply hoses from the cylinder head reed valve 1. Remove the oil pan and replace the oil pressure relief valve with racing 2005 cbr1000rr service manual pdf download. Racing kit sprockets has two kind of bolt holes. Disconnect the downlooad breather tube from the air cleaner housing and cylinder head cover, then remove the breather tube.

Measure the depth from the clutch pressure plate Adjust the clearance by selecting 2005 cbr1000rr service manual pdf download clutch plate adjustment outer surface to clutch center B B by installing Remove the exhaust pipe stud bolts using the 7 mm nuts manhal the racing kit. Tighten the right side middle engine hanger mannual while turning the hanger bolt until it seats. Caliper bracket guide bosses Grind off Unstake the bearing retainer. Clutch discs racing kit Clutch spring racing kit Remove the mainshaft bearing set plate from the transmission bearing hold- 2.

HRC 2006 CBR1000RR Set-up Manual/parts List

Cut and remove the indicated portion of the exhaust pipe inner protector. Racing Kit Drive Sprocket Cover Damper Removal Right Crankcase Cover Replacement To avoid interference with a drive sprocket bolt locking washer and damper Replace the following racing kit right crankcase cover as shown. Filler cap racing kit Right crankcase cover Remove the standard steering damper cover and steering damper.

Tighten the bearing 2005 cbr1000rr service manual pdf download using the special tools.